High Speed Disperser Manufacturers in India
SPM Process System is a leading High Speed Disperser manufacturers, suppliers, and exporters in India. We provide robust and technologically superior solutions to industrial processes. Our equipment, including Twin Shaft Dispersers, Single Shaft Dispersers, and the current High-Speed Disperser Machines, is designed to deliver improved performance, minimize processing time, and ensure consistent quality at every level of production.
What is High Speed Dispersers?
High Speed Disperser is a heavy duty mixer and is employed particularly for effective dispersing of solids in liquids and achieving an even, uniform blend. High-speed rotor of a high-speed disperser gives heavy shearing and turbulence which breaks down agglomerates and disperses particles uniformly. In many industries like paints, chemicals, coatings, adhesives, and pharmaceuticals, high-speed dispersers enhance process efficiency, product quality, and operating reliability.
Working of High Speed Dispersers
- Working Principle: High-speed rotating blade generates high shear forces to disperse solid particles evenly in the liquid.
- Advanced Features: Next-generation impeller geometry, precision digital control, and variable speed drives for controlled mixing power and energy efficiency.
- Benefits: Prevents agglomeration and clumping of solid particles in the liquid.
Types of High Speed Dispersers
With one of the best reputations for the High Speed Dispersers manufacturing industries in India, we are offering the best class High Speed Dispersers such as:
- Single Shaft Dispersers: The single shaft dispersers are ideal for medium to high viscous products and provide uniform shearing and mixing action. The advanced models have energy-efficient motors and smart speed controls to deliver high performance. These are widely utilized in the chemical, adhesive, paint, and ink industries.
- Two Shaft Dispersers: With double synchronized shafts, the dispersers allow more intense and consistent mixing of hard-to-process or extremely viscous materials. New technology features improved torque monitoring and automatic speed control. They are best used in high-dispersion required industrial products and increased processing rates.
- High-Speed Disperser Machine: With high RPM impellers, it enables effective and high-speed dispersal of particles. With PLC controls, self-lifting function, and advanced security features, it is ideal for industrial application. Universal applicability makes it feasible to serve most varieties of material, ranging from paints to chemical pastes.
Features of High Speed Dispersers
Being one of the best High Speed Disperser suppliers in India, our all types of High Speed Dispersers are offered with the latest technology formulations such as:
- Advanced Shear Technology: High shear forces are generated by high-intensity impellers to break particle agglomerates effectively. Optimized impeller design and computational fluid dynamics (CFD) ensure maximum mixing efficiency. This creates homogeneous dispersion on shorter time scales.
- Long-Lasting Construction: Made of premium stainless steel and hardened alloys, our dispersers are corrosion and wear-resistant. New surface finishes and cutting-edge coatings result in longer equipment life. Dependable performance is ensured even in severe industrial processes.
- Variable Speed Control: Digital VFDs offer precise speed control of disperser speed for a variety of materials. It offers flexibility to accomplish precise shear rates and optimum use of energy. Operators can modify processes for high-viscosity and delicate products.
- User-Friendly Interface: SmartScreen functionality and PLC integration ensure the ease of operation and maintenance of our dispersers. Real-time data recording offers better control and traceability of the process. Remote monitoring and automating are increasingly provided to make them Industry 4.0 ready.
- Multifacility Mixing Capability: Low to high viscosity fluids are suitable by dispersers having ability to process wide range of formulation. Modern impeller design provides effective dispersion even of difficult to manage material. Flexibility of this kind reduces usage of several machines in production lines.
Benefits of High Speed Dispersers
All such kind of new High Speed Dispersers have various kinds of advantages like:
- Improved Product Uniformity: High-intensity shear action guarantees even particle dispersion and prevents agglomeration. This results in improved product quality and texture. Chemistries and paint application are more stable and perform better.
- Minimum Processing Time: High-speed impellers and blades of optimum design offer shorter mixing cycles. Better automation facilitates faster adjustment and reproducibility. This significantly improves overall production efficiency.
- Greater Energy Efficiency: New motors and VFD drives conserve energy without sacrificing high-performance blending. Power loss is minimized through the advanced impeller design. Manufacturers are thus able to save long-term cost of operation.
- Lower Maintenance and Longer Service Life: Severe form fabricating and corrosion-resistant materials minimize downtime. Intelligent monitoring and protection circuits avoid mechanical failure. Longer working life and less total cost of ownership follow.
- Usage Versatility: Due to the capability of storing adhesives, coatings, paints, inks, and chemical pastes, these machines can be readily converted into different industrial applications. Impeller designs can be re-engineered for increased versatility. This versatility renders them the optimal choice in most industries.
Technical Specifications
| Parameter | Specification |
|---|---|
| Motor Power | 5–100 HP (3.7–75 kW) |
| Shaft Speed | 500–3,600 RPM |
| Impeller Diameter | 100–600 mm |
| Shear Rate | 50–5,000 s⁻¹ |
| Viscosity Range | 500–200,000 cP |
| Tank Capacity | 50–5,000 L |
| Material of Construction | SS 304 / SS 316 / Carbon Steel |
| Drive Type | Direct, V-belt, or Gearbox |
| Speed Control | VFD (Variable Frequency Drive) |
Applications of High Speed Dispersers
Being the top High Speed Disperser exporters in India, our all types of High Speed Dispersers are loaded with new components and thoroughly utilized in different applications like:
- Paints and Coatings: Best for pigment and additive dispersion to produce color and consistency. New high-speed dispersers have the ability to rapidly disaggregate particles and provide improved product quality. They have widespread application in decorative, industrial, and auto finishes.
- Chemical Industry: Applied in mixing adhesives, resins, and chemical paste, to produce homogeneous composition. High-technology digital control enables precise shear rates and process stability. This prevents waste and improves formulation reliability.
- Pharmaceuticals: Offers dispersion of active pharmaceutical ingredients into suspensions, ointments, and gels with precision. Hygienic stainless steel design guarantees regulatory compliance. Automation features offer repeatable and safe production.
- Inks and Dyes: Dispersers efficiently blend pigments and solvents for color stability and viscosity. New impeller technology eliminates clumping and ensures maximum dispersion. This offers high-quality print inks for industrial and commercial applications.
- Food Industry: Best suited for emulsions, sauces, and pastes with uniform particle distribution. New generation dispersers are equipped with precise temperature and speed control. This ensures product texture, taste, and stability.
SPM Process System is a prominent High Speed Disperser manufacturers, suppliers, and exporters of High Speed Dispersers in India. We employed good engineering, strong materials, and automation-friendly designing to meet the changing requirements of industries. Whatever you want is a Twin Shaft Disperser, Single Shaft Disperser, or one of the premium High-Speed Disperser Machines, our product is the finest when it comes to uncompromising efficiency, uniformity of product, and uninterrupted running reliability. Contact us today for more information!
FAQs
It is used to mix, disperse, and homogenize liquids, pastes, and powders efficiently in industrial processes.
It works by rotating a blade at high speeds to create shear forces that break down particles and ensure uniform mixing.
They are widely used in paints, coatings, adhesives, cosmetics, pharmaceuticals, and food processing industries.
It can handle liquids, slurries, viscous pastes, and powdered materials requiring uniform dispersion.