IBC Drum Mixer Manufacturers, Suppliers and Exporters in India - SPM Process Systems
SPM Process System is a leading IBC Drum Mixer manufacturers, suppliers, and exporters in India that offers advanced and innovative mixing solutions to industries all over the world. With strong commitment to quality, latest technology, and customer satisfaction, we design and manufacture different IBC Mixer Machines, Industrial IBC Mixers, Stainless Steel IBC Mixers, and IBC Tank Mixers for different industrial applications. Our mixers are capable of delivering industry-leading performance in mixing, homogenization, and product consistency and hence become industry standards for companies such as the chemical, pharmaceutical, food & beverages, water treatment, etc.
What is an IBC Drum Mixer?
An IBC Drum Mixer is sophisticated mixing technology utilized to mix, homogenize, and maintain liquids, powders, and semi-solids at the consistency in Intermediate Bulk Containers (IBC) or drums. Also known as an IBC Mixer Machine, Industrial IBC Mixer, IBC Tank Mixer, or IBC Agitator, it can mix satisfactorily without pumping contents into another vessel, saving time and labor cost. Modern technology has evolved better Stainless Steel IBC Mixers already with smart control, variable speed drives, and energy-saving motors for higher efficiency and accuracy.
Types of our IBC Mixer
One of the leading IBC Mixer manufacturers in India, we are offering multiple types such as:
- Top-Entry Agitator Mixers: Our top-entry agitator mixers ensure effective blending in large-volume tanks with uniform homogeneity across. They are appropriate for the processing of high-viscosity products and compounded materials. With robust construction and adjustable impeller setups, we have high performance for any mixing need.
- High Shear Mixers: We offer high shear mixers which enable immediate dispersion and emulsification of even the most challenging ingredients. They break down particles within a matter of some time, yielding homogeneous, smooth products. They are accurate and swift, with their performances being suitable for uniformity, high quality, and target yields in challenging industries.
- Tote Tumbler Mixers: Our tote tumbler mixers are a fast and convenient way to blend pre-packaged products directly within their containers. They minimize product handling with assured effective blending per use. Easy to manipulate and adaptable, they are most appropriate to utilize in medium-sized production.
- Handheld & Portable Mixers: We provide portable and hand-held mixers with convenience and ease in any working setup. They are lightweight and resilient, perfect for small batch mixing or field applications. Easy to handle but without compromise on performance, the ergonomic design comes handy.
Working Principle of IBC Drum Mixer
The IBC Drum Mixer employs a rugged agitating mechanism, whereby an agitator or impeller is speed-regulated to create a whirlpool which stirs material within the IBC tank. The mixer is installed in the IBC opening and securely held, with the blades remaining free to rotate and stir material efficiently within the tank. Higher-end models employ computerized speed regulation, computer monitoring, and adaptive mixing technology to control different viscosities and materials precisely.
Features of our IBC Drum Mixer
Being one of the most renowned IBC Drum Mixer suppliers in India, our all-types of IBC Drum Mixer are designed with the latest technological formula such as:
- High-Tech Blending Technology: High-Tech Industrial IBC Blenders feature programmable logic controls and variable speed drives to provide precise and consistent blending results. Intelligent technologies provide automatic reaction to viscosity change, keeping operator involvement to the barest minimum. The result is enhanced product quality and maximum mixing cycles.
- Heavy Duty and Hygienic Construction: Stainless Steel IBC Mixers are manufactured, and these are even more resistant to corrosion and firmly attached to highly strict standards of hygiene required in the food, pharmaceutical, and chemical industries. Smooth surface finish of equipment ensures easy sterilization and less opportunity for contamination. Heavy-duty construction also ensures longer lifespan even under very tough industrial applications.
- Energy-Saving Performance: The latest-generation IBC Tank Mixers feature energy-saving motors and impellers specifically designed to save power. This saves huge amounts of money in the long term and provides best-ever performance. The extended energy profile also helps environmentally friendly production processes.
- Easy Mobility and Installation: Mounting directly over Intermediate Bulk Container (IBC) Tank Mixers allows easy installation and removal of mixers using common tools. Light metal frames and wheeled trolleys are common features in most of them for simple movement on production lines. Mobility makes ease and productivity better.
- Safety and Automation: New IBC Agitators have built-in safety interlocks, overload guards, and electronic control panels for secure and dependable operation. Automated alternatives guarantee consistent action and reduce the risk of operator error. These kinds of safety features make them perfect for mission-critical industrial use.
Technical Specifications
| Model Name / Type | IBC Drum Mixer – Industrial Grade (Top-Entry / Side-Entry) |
| Compatible IBC Volume | 500 L to 1200 L (Standard 1000 L) |
| Mixing Capacity | Up to 1000 L / 1000 kg (depending on product viscosity) |
| Motor Power & Type | 0.75 kW – 3.0 kW, 3-Phase, TEFC Induction Motor |
| Mixing Speed Range | Variable 50 – 1500 RPM with frequency inverter control |
| Impeller Type & Material | Folding / Marine Blade, 316L Stainless Steel |
| Viscosity Handling Range | Up to 10,000 cP (custom designs available for higher) |
| Mounting & Installation | Clamp-on / Frame Mounted with adjustable height lifting system |
| Safety & Compliance | ATEX / CE certified, overload protection, emergency stop, IP65 rated controls |
| Applications | Ideal for mixing chemicals, food ingredients, coatings, pharmaceuticals, and water-based solutions |
Benefits of IBC Drum Mixer
These kinds of new IBC Drum Mixer offer various kinds of benefits like:
- Improved Product Uniformity: High-tech mixing makes the product uniformly mixed, eliminating batch variation. It is crucial in such organizations where product quality and uniformity directly determine final output. It provides a superior degree of production efficiency.
- Time and Cost Savings: In-line mixing capability in Intermediate Bulk Containers saves product transfer, labor, and handling time. Energy-efficient components also save operating costs. This synergy enhances productivity and profitability overall.
- Versatility through Materials: The IBC Mixer Machine neither suspensions, nor powders, nor high-viscosity liquids present, only versatility through materials. Impeller design and speed-adjustment provide the flexibility to deal with a broad scope of product forms. This provides a versatile solution across multiple industries.
- Improved Safety and Conformity: With improved safety features and hygienic production, such mixers are manufactured according to international standards for industrial equipment. They improve operations by making them safer, especially in dangerous or sensitive situations. International conformity enhances credibility and marketability.
- Easy Maintenance and Long Term: Due to stainless steel and modularity building blocks, easy maintenance and long life of mixer are ensured. Downtime is avoided and maintenance and cleaning are simple. Firms have therefore reduced lifecycle cost and improved ROI.
Applications of IBC Drum Mixer
As the best IBC Drum Mixer exporters of India, our entire range of IBC Drum Mixer is equipped with advanced feature and highly sought after in various applications such as:
| Industry | Application Benefits |
|---|---|
| Chemical and Petrochemical Industry | Ideal for chemical solution mixing, adhesives, and solvents, with stable output and consistent mixing. High automation level ensures precise mixing even in complex chemical processes. Safety and consistency are enhanced in hazardous conditions. |
| Food and Beverage Sector | Used for mixing sauces, syrups, flavourings, and other liquid foods in IBC Tank Mixers. Stainless steel design offers clean processing and is food hygiene law compliant. Variable speed drive offers gentle or aggressive mixing as required. |
| Pharmaceutical and Biotech Applications | They are utilized for formulation of final liquid product, suspensions, and biopharmaceutical solutions. Their use should be contamination free as well as accuracy controlled. Automation enhances repeatability and validation of the process. |
| Production of Paints, Coatings, and Inks | IBC Agitators ensure uniform pigment dispersion and additive and stable product quality. They are robustly constructed to accommodate handling of high-viscosity material. They also minimize processing time and material usage. |
| Environmental Processes and Water Treatment | Used for water treatment plants’ chemical blending, enabling effective reaction and dosing. Their corrosive and reactive chemistry nature offers enhanced operational reliability. They enable effective and sustainable treatment. |
SPM Process System is a genuine IBC Drum Mixer manufacturers, suppliers, and exporters in India. We offers state-of-the-art mixing solutions with superior technology, reliability, and performance. Our Stainless Steel IBC Mixers, IBC Mixer Machines, and IBC Tank Mixers are designed to meet the evolving requirements of industries today with precision and reliability. Chemical, food, pharmaceutical, and water treatment industries can rely on SPM Process System to deliver innovative solutions for your operation to enjoy safe, cost-effective, and efficient mixing operations. For more information, contact us today!
FAQs
An IBC drum mixer is a device used to blend, mix, or homogenize liquids and powders inside intermediate bulk containers without transferring the contents.
It works by creating agitation or rotation inside the container, ensuring even distribution of materials without opening or moving the drum.
It saves time, reduces contamination risk, improves mixing efficiency, and eliminates the need for additional transfer equipment
They are commonly used in chemical, pharmaceutical, food, paint, and cosmetics industries for mixing bulk materials.