Planetary Mixer manufacturers and suppliers in India - SPM Process System
SPM Process System is a prominent Planetary Mixer manufacturers, suppliers, and exporters in India. Our mixers are designed with greater standards of performance to ensure homogeneity and consistency, especially for high-viscosity products of various demanding industries. We utilize a range of powerful and clean models, such as the primary Stainless Steel Planetary Mixer and specialty equipment such as the Pharmaceutical Planetary Mixer, to help achieve the rigorous requirements of modern manufacturing.
What is a Planetary Mixer?
A Planetary Mixer is a convenient industrial blender wherein the mixing instrument (or agitator) spins on its own axis while also traversing around the center of stationary blending bowl. This single rotation, two movements design gives the attachment envelops each volume of the vessel, folding material together from center to bowl walls. This is highly effective to mix materials with medium to very high viscosity, with no dead spots and giving a fast, complete mix.
Types of our Planetary Mixer
One of the leading Planetary Mixer manufacturers in India, we are offering multiple types such as:
- Vertical Planetary Mixer: Our vertical planetary mixer is designed to impart precision to the processing of a wide variety of materials, and therefore is most ideal for medium to heavy-duty in the mixing. That it's a vertical mixer provides optimal blending with an even texture throughout the batch. Strength and ease of sanitation are our main concerns to make it fit in any production cycle.
- Horizontal Planetary Mixer: Our planetary mixer with horizontal action provides greater mixing efficiency for heavy or thick material. Its horizontal action enables ingredients to move in a smooth stream, reducing the mix time and increasing product consistency. We focus on providing a robust, long-lasting machine that can cope with perpetual running at the expense of quality.
- Single Blade Planetary Mixer: Our planetary mixer with a single blade is universal and simple, perfect for small to mid-size batches. The single blade rotates and makes its way through the mix, evenly distributing ingredients each time. We make it simple and low maintenance, so it's perfect for repeat and accurate manufacture.
- Double Blade Planetary Mixer: The double planetary mixer or twin shaft mixer is used for high-volume mixing of sticky and heavy material. Two blades in series achieve effective mixing and reduce processing time in half. Efficiency, strength, and reliability are priorities for us, which allows us to process at huge volumes with consistent results.
Working Principle
The operation follows the 'planetary' movement of the agitator as a planet revolves about the sun and rotates on its axis. The mixing blade is fitted upon a turning head which turns along the rim of the bowl. Simultaneously, the blade turns freely on its axis, in most cases, in the opposite direction. This simultaneous movement creates high shear and distributive blending, generating an ideally even product with no lumpiness or unmixed regions within seconds.
Features of Our Advanced Planetary Mixers
Being a globally renowned manufacturer of Planetary Mixers in India, we are providing the superior quality Planetary Mixers such as:
- Smart Integrated Control Systems: Our high-end PLC-equipped advanced technology mixers incorporate easy-to-operate touchscreen HMI displays so that the operator can save and run accurate, repeatable recipes and conditions for mixing. It eliminates operator mistake, provides consistency in product quality, and fits seamlessly into automated production lines for Industry 4.0 readiness.
- High-Torque, Variable Frequency Drives (VFD): Heavy heat-treated steel planetary gearing is provided to the power train with Variable Frequency Drives in order to handle very viscous products and heavy pastes with ease. Energy-efficient operation with on-the-fly adjustability of the agitator revolution and speed is delivered for highest control over all product theologies.
- Hygiene and Vacuum Design for Special Applications: We provide superior Stainless Steel Planetary Mixer models in high-grade SS 304/316L mirror polish finish and crevice-free design for maximum clean ability and GMP compatibility. Some models are vacuum-compatible, the actual advantage stopping aeration and bubble development, and a very handy device as a high-grade Pharmaceutical Planetary Mixer for sensitive products.
Technical Specifications
| Mixer Type | Planetary Mixer |
| Capacity (Bowl Volume) | 10–60 liters (customizable) |
| Bowl Material | Stainless Steel (SS304/SS316) |
| Mixing Speed Range | 20–200 RPM (variable) |
| Motor Power | 2–15 kW (depending on capacity) |
| Mixing Arm Types | Paddle, Whisk, Dough Hook (interchangeable) |
| Control System | Digital PLC with touchscreen interface |
| Voltage / Frequency | 380–440V, 50/60 Hz, 3 Phase |
| Safety Features | Emergency Stop, Safety Interlock, Overload Protection |
| Optional Features | Heating/Cooling Jacket, Vacuum Operation, Timer & Programmable Cycles |
Advantages of Using SPM Process System Planetary Mixers
As one of the leading Planetary Mixers suppliers in India, our all-types of Planetary Mixers come with the support of the finest technology solutions such as:
| Advantage | Description | Benefit |
|---|---|---|
| Homogenization and Uniformity of Increased Product | The patented planetary action achieves thorough mixing of all material bottoms to edge, generating industry-leading consistency batch after batch. | Uniformity is a requirement for brand image and passing intense quality control standards in pharma and food processing. It resolves challenging formulations with perfect dispersion of solids in highly viscous liquids. |
| Less Time to Process and More Throughput | The high-shear blending process with intense blending is complete in zeroing out total time to blend compared to conventional mixers. | This cost benefit to save time is passed on to higher manufacturing throughput, lower operating costs, and higher manufacturing capacity utilization. The time benefit is particularly beneficial for volume manufacturing operations. |
| Low Maintenance Life and Operating | Our Planetary Mixers are made of heavy-duty long-lasting components and a strong base frame in such a way that even the lowest wear and tear occurs under intense extended working. | Modular construction, combined with environmentally friendly components and self-diagnosis fault systems, makes the maintenance process simple and provides an overall longer operating life of equipment. |
Applications of Our Planetary Mixers
As leading Planetary Mixers exporters in India, our complete line of Planetary Mixers is equipped with cutting-edge feature and extensively used in different applications including:
- Pharmaceutical and Cosmetic Production: Our Pharmaceutical Planetary Mixer accomplishes premium-level critical processes like wet granulation during tablet production, and precise blending of active pharmaceutical ingredients into high-viscosity ointments, creams, and gels. Sophisticated applications include mixing specialty polymer gels and dental applications where exact uniformity and air-free product are quality specs that must be prevented at all cost.
- Chemical and Adhesive Manufacturing: These mixers form the pillar of manufacture of high-density, high-solids products such as structural adhesives, sealants, and high-density chemical pastes. Heavy-duty construction and vacuum capability make them capable of mixing successfully sensitive resin systems and battery electrode slurries in which atmosphere exposure must be tightly controlled.
- Food, Bakery, and Confectionery Industry: Planetary mixers are used predominantly in the food industry for their use in the whipping of eggs, creaming of butter and sugar, and kneading heavy bread and special bakery dough. The modern ones have interchangeable accessories and double heating or cooling jacketed bowls, which permit sophisticated preparation of different confectionery fillings, sauces, and thick vegetable pastes.
FAQs
A planetary mixer is a kitchen or industrial machine with rotating beaters that move around a fixed bowl to mix ingredients evenly.
It is used for mixing, beating, whipping, and kneading various food products like dough, batter, and cream.
It’s called a planetary mixer because the mixing attachments rotate around their own axis while orbiting the bowl, similar to planets around the sun.
It provides thorough mixing, handles various consistencies, and offers versatile attachments for different mixing tasks.
SPM Process System is a genuine Planetary Mixer manufacturers, suppliers, and exporters in India. Our commitment to perfection, right from Stainless Steel Planetary Mixer production to pharmaceutical planetary mixer specialty application performance, ensures that we provide value added. Through continuous embracing of new technology innovation, we empower our global customers to attain optimal efficiency, quality, and reliability in their most demanding mix operations, which makes our company a reliable business partner for the process industry. Contact us today for more information!