Static Mixer Manufacturers in India
SPM Process Systems is leading Static Mixer manufacturers in India, suppliers, exporters in India. The Type HT helical static mixer was a pioneer in the motionless industry that was more than 40 years old. It is economical, mixed static high mixing performance capabilities. It is best applied in small diameter turbulent and laminar flows in which the mixing task is easy and the nature of the task, which is a low pressure drop and open geometry structure, is most suited to the application. In case of challenging applications, the high performance GX static mixer is suggested in case of laminar flow applications and the setting high performance GV static mixer can be used in the turbulent flow.
What is Static Mixer?
A static mixer is high-quality engineered apparatus used to unify two or more fluids, gases or liquids into a homogenous mixture without any moving components. It operates under predetermined internal components in order to produce turbulence and diversion on the flow of materials through the pipe, to provide a consistent output.
We are the leading Static Mixer manufacturers in India
Being as Static Mixer manufacturers in India. Having been in the industry from 7 plus years ago, we have proven to be a reliable provider of services to businesses the world over. Our products are produced with high-quality materials and the current state of guarantee performance in high pressure and in different temperatures. When you are investing in us, you are investing in a product that is both simple in nature and a high-performance engineering based on a team that is committed to excellence in manufacturing and export services.
Types of Static Mixer
Being as leading Helical Static Mixer manufacturers in India is available in metal and plastic construction in a wide variety of configurations and sizes.
1. METAL HELICAL STATIC MIXER
- Helical Static Mixing Elements only: Helical assemblies of mixing elements in metal construction come in 316L S/S to suit virtually any size of the pipe. The standard sizes of Helical Mixing Elements (Metal) are designed to accommodate Sch. 40 pipe but mixing elements can be designed to accommodate most pipe diameters. Sizes range from 0.25" - 12" diameter.
- Threaded Pipe Ends Helical Static Mixer (metal): The helical type of static mixing unit has threaded pipe end connection which is in 1/8" - 2" diameter Sch. 40 pipe sizes. Non - Standard sizes of pipes and tubing come on order.
- Flanged Pipe Ends Helical Static Mixer (metal): Flanged housings Helical static mixing units come in 1/8" - 12" diameter Sch. 40 pipe sizes. Non -Standard pipe and tubing sizes are offered on demand in Static Mixer suppliers in India.
- Sanitary Helical Static Mixer (metal): Helical static mixing units which are sanitized are offered in 1" - 3-1/2" tubing. They are sanitary in design and have tri-clamped flanges that can be used in the food, pharmaceutical, cosmetic and beverage industries among other sectors.
2. PLASTIC HELICAL STATIC MIXER
- Helical Mixing Elements only (plastic): Helical Mixing elements assemblies in plastic construction are offered in Polypropylene, Acetal, Kynar and PTFE Teflon. Construction sizes vary between 3/32 - 2-1/2 diameter, depending on material of construction.
- Threaded Metal Pipe Ends with Plastic Helical Static Mixer: Plastic helical static mixing units of Sch. 40 metal pipe with threaded ends can be found in 1/8" - 2 inline diameter sizes. Enables very high pressure drops to be experienced over the static mixing elements, and also increased heat transfer when using in a static mixer.
- Kynar and PTFE Teflon Helical Static Mixers: Kynar, PTFE Teflon, Polypropylene and most corrosion resistant materials are produced in plastic helical static mixing elements, which have a size of up to 2-1/2" diameter. Other types of housings are plastic piping with threaded or flanged ends and plastic lined metal pipe.
Technical Specifications of Static Mixer
| Category | Feature | Metal Construction 304L/316L | Plastic Construction PP, Acetal, Kynar, PTFE |
|---|---|---|---|
| Material Range | Substrates | Stainless Steel (304L, 316L), Carbon Steel, Exotic Alloys. | Polypropylene (PP), Acetal, Kynar (PVDF), PTFE (Teflon). |
| Size Range | Diameter (ID) | 0.25 inch to 12.0 inch | 3/32 inch to 2.5 inch |
| Housing Type | Standard | Sch. 40 Pipe (standard); Custom Tubing available. | Plastic Piping or Plastic-lined Metal Pipe. |
| Connections | Ends | Threaded (1/8"–2"), Flanged (up to 12"), Tri-Clamp Sanitary. | Threaded, Flanged, or plain for inline insertion. |
| Mechanical | Design Pressure | Up to 150 bar (Higher on demand). | Generally low to medium; high if used with metal housing. |
| Thermal | Operating Temp | -50°C to +450°C | 60°C (PP) up to 200°C (PTFE). |
| Performance | Mixing Logic | $180^\circ$ Helical Twist (Left/Right alternating). | $180^\circ$ Helical Twist (Injection molded). |
| Efficiency | Flow Division | $2^n$ (where n = number of elements). | $2^n$ (where n = number of elements). |
| Surface Finish | Standard | Industrial or Sanitary (Mirror Polish Ra < 0.4 $\mu$m). | Smooth molded finish; naturally non-stick (PTFE). |
| Compliance | Certifications | ASME, Food Grade (FDA), Pharmaceutical (Sanitary). | FDA compliant (specific grades); Chemical Resistance Class 1. |
| Durability | Key Strength | High pressure/temperature and structural rigidity. | Superior chemical/acid resistance and zero corrosion. |
Benefits of Static Mixer
- Energy Efficiency: The mixers have no external power source because they utilise the natural pressure of flowing fluid in Mild Steel Helical Static Mixer.
- Zero Maintenance: There are no rotating/moving parts so there is no wear and tear on the internal components. This provides an inconvenience free operation and does away with the necessity of having to run-in to get spare parts.
- Small Design: The Static Mixer exporters in India will be integrated into the pipeline, and they consume a vast amount of space on the floor in comparison with tank mixers.
- Constant Product Quality: These fixed factors make it possible to have a repeat and consistent mixing process on a single occasion. High Shear Static Mixer avoids wastage of the products and the end product is of high quality.
- Cost-Effective: Edge-Seal Brazed Helical Static Mixer (Metal) is a very low cost of installation, and it does not need electricity. It offers a fast payback period in terms of efficiency of the processes.
Applications of Static Mixer
- Chemical Processing: Chemical processing is applied to mix various chemicals, neutralise pHs and regulate the rate of reaction in a continuous process. Wafer Type Static Mixer makes sure that the additives are evenly mixed within the chemical stream.
- Water Treatment: This is used where the chemicals, such as chlorine, are to be injected into water systems in order to purify and disinfect the water. Fin Type Static Mixer mixes quickly and thoroughly even in large diameter pipelines.
- Food and Beverage: Jacketed Static Mixers used to combine the ingredients such as syrups, oils and flavours but with strict hygiene conditions. Static Mixer in India, is quite easy to clean and avoid the accumulation of bacteria.
- Oil and Gas: This is vital in blending fuels, sampling of crude oil, and injecting additives to petroleum products. PVC Static Mixers can be used under extreme conditions of pressure and environment.
- Pharmaceuticals: This is used to combine sensitive ingredients and coating whereby the mixture must be controlled. The soft but deep mixing nature avoids the destruction of the fragile medical substances.
Why to Select us as the Static Mixer Manufacturers in India?
- Precision Engineering: We apply superior design methods whereby all mixers deliver 100 percent homogeneity in Stainless Steel Static Mixer from 2018.
- Quality Materials: We use high grade stainless steel and alloys to construct our products so as to enhance the maximum level of durability.
- Personalized Solutions: We provide customized designs to fit your needs of the industry regarding the particular viscosity and flow rate application in Industrial inline Static Mixer.
Do you need to modernize your production line with the best mixing technology in the market?
SPM Process Systems is prominent Static Mixer manufacturers in India, suppliers, exporters in India. We have the best mixers that are statical and are the ultimate solution to attaining 100 percent uniformity with no maintenance. Our products are engineered to excellence and are depended upon by the industries worldwide to ensure efficiency and durability. Collaborate with the most famous manufacturer and exporter in India to have a smooth fluid handling. We can make today your day to simplify your process and increase your profits.
Contact us for more details. Select quality, select performance and select our world-class static mixers to your business.
FAQs
It utilizes the power of the pressure of the fluid passing through the pipe to push the material through predetermined internal baffles. These baffles divide and combine the flow until it is a perfect combination.
We have mixers that are designed with different shapes of elements to accommodate the thin gases up to the very thick pastes. The internal design is customized in order to provide smoothing flow despite the thickness.
These mixers can run several years with virtually no maintenance since they have no moving parts that wear out. The corrosion resistance of the used material is usually the only determinant of the lifespan.