Triple Shaft Mixer Manufacturers in India - SPM
SPM Process Systems is well-known Triple Shaft Mixer manufacturers in India, suppliers, exporters in India produces tailor-made multi-shaft mixers across a wide variety of industries from more than 7 years. The multi-shaft mixers of SPM can mix and mix more than 30,000 cps. The low-speed blade that is attached to the center of the tank sweeps the tank pushing and folding the materials. The particles are dispersed as the materials are fed to the center moving towards the high-speed dispersing blade. Outside sweeping blade is fitted with side scrapers on various levels to guarantee that the materials are fed to the centre. This enables enhanced heat transfer and maintenance of consistent temperature in the product. Sealing of the blade and the tank is close and our Teflon sidewall scrapers system is used to provide optimal mixing of the materials.
What is Triple/Multi Shaft Mixer?
A Triple/Multi Shaft Mixer is a high-performance industrial equipment that can be used to mix, spread and emulsify products with varying thickness. It involves three or more independent stirring shafts in cooperation to achieve a smooth, uniform and lump free mixture and also have Multi Shaft Dispersers.
We are the prominent Triple Shaft Mixer manufacturers in India
Being as Triple Shaft Mixer manufacturers in India, in Multi Shaft Mixers the blending and mixing is also performed as the dispersal of the particles throughout the material is achieved simultaneously. Clamps are fitted everywhere around to fix the hood on the tank, to ensure full mixing of the vacuum. Multi/ Triple Shaft Mixers of our products are accompanied by a combination of various agitators including high-speed disperser, central mixer, and scraper arm. It is a unique design such that all the parts of the batch will be moved and processed so that no material will be left on the walls.
Types of Triple Shaft Mixer
Being as well-known Multi/Triple Shaft Mixer manufacturers in India, we provided different types according to configurations which are given below.
By Agitator Configurations:
- Anchor Impeller with Disperser: The vessel is scraped around the edges by a slowly rotating anchor blade and then scraped intensely by a high-speed disperser blade which is used in thick pastes as Triple Shaft Mixer suppliers in India.
- Butterfly Impeller with Disperser: The butterfly blade works on the same principle as the anchor, except that the material is pushed effectively towards the high-speed mixer.
- Helical/Screw Auger with Disperser: This auger is utilized to transport large masses of the material, frequently combined with a disperser in the case of extremely heavy pastes.
- Stator/Rotor Assembly: There are those that use fixed stator with high-speed rotor to induce powder SLIM technology sub-surface.
Technical Specifications of Triple Shaft Mixer
| Category | Feature | Specification | Technical Detail / Purpose |
|---|---|---|---|
| Drive System | Motor Type | Independent Triple Drives | Three separate VFD-controlled motors for variable speed. |
| Material | Wetted Parts | SS 316L / SS 304 | Food/Pharma grade; polished to 180−400 grit finish. |
| Seal Type | Shaft Sealing | Double Mechanical Seal | Liquid-cooled or pressurized dry seals for vacuum/pressure operations. |
| Shaft 1 | Anchor / Scraper | 10−60 RPM | High-torque; features PTFE scrapers to prevent side-wall buildup. |
| Shaft 2 | High Speed Disperser | 500−3,000 RPM | Saw-tooth blade; creates high shear for pigment/powder wetting. |
| Shaft 3 | Intermediate Agitator | 100−500 RPM | Butterfly, Screw, or Rotor/Stator depending on the product rheology. |
| Pressure | Operating Vacuum | Up to 730 mm/Hg | Removes air bubbles (de-aeration) from thick pastes/gels. |
| Thermal | Heating/Cooling | Limpet or Dimple Jacket | For precise temperature control of exothermic reactions. |
| Lifting | Discharge System | Hydraulic Column Lift | Raises the mixer head for vessel removal and easy cleaning. |
FEATURES of TRIPLE-SHAFT MIXER:
- Obtained in heavy - duty 304, 316 or 316L stainless steel.
- Vacuum Rated V.A. Mixer/Hood.
- Sweep Blade that has dual mixer blades.
- Rotor/Stator and or emulsification head on offer.
- Heat / cool jacketed mix tank (ASME coded vessel).
- Air/oil lift cylinder (electro/hydraulic lift available upon request).
- Special finishes that can be applied to mixing shaft.
- Available in Dual - shaft or tri - shaft.
- SPM " SMART " HMI style PLC Control Package- Explosion – proof.
Benefits of Triple Shaft Mixer
- Uniform Mixing: Multiple shafts are mixed together and as such, the ingredients are mixed in such a manner that there is no dead space left.
- Quick-processing: These mixers are able to slice solids and mix liquids much more rapidly than single-shaft mixers, due to the simultaneous use of various blade types. Twin Shaft Mixer greatly increases your production capacity in one day.
- Temperature Control: Most of our mixers have jacketed vessels, which can be heated or cooled during the mixing. Triple Shaft Dispersers must be the case with products that are sensitive to temperature changes.
- Working easy: These Dual Shaft Mixer will be capable of working with a large variety of materials including thin liquids to very thick and heavy pastes. Triple Shaft Mixer exporters in India does not require that you have to have one machine, which serves many different products.
- Easy Cleaning: Our Industrial Multi Shaft Mixers are crafted in a manner that comes with an easy to reach, smooth and easy to clean, parts that enable the cleaning process to be not only quick, but also easy.
Applications of Triple Shaft Mixer
- Pasters: These are sticky substances, which are mainly employed during the manufacture of lead-acid batteries to cover grids filled with the active material to allow storage of energy.
- Adhesives: These are compounds that are intended to permanently join two surfaces by attaching to Triple Shaft Mixer suppliers in India on their surface with the adhesive not coming off once the bonding process is complete.
- Silicone Electronic Paste: It is a thermally conductive compound that is employed to fasten electronic parts in addition to conducting heat and insulating against moisture.
- Printing Inks Sealants: This is a colored liquid or paste which is applied onto a surface such as paper, plastic or cloth using a printing press in Double Shaft Mixer manufacturers in India.
- Cosmetics Resin Blending: This is whereby the base polymers are combined with additives or other resins in order to add particular properties to the base polymers such as strength, flexibility, or heat resistance.
Why to Choose Us as Triple Shaft Mixer in India?
- Our designs are custom made and suit the requirements of your production, as well as material viscosity in Co Axial Mixer.
- The stainless steel used in our machines is high quality to ensure high working life and resistance to rust as Double Shaft Mixer manufacturers in India.
- We offer the best post sales services and technical support to ensure production is running smoothly.
SPM Process Systems is leading Triple Shaft Mixer manufacturers in India, suppliers, exporters in India. Being the most proficient manufacturers and exporters we introduce to you the finest mixing technology that can help to work with your hardest ingredients. Our machines are designed to be long lasting and user friendly and are assured to produce a flawless combination every time. You will not be satisfied with average performance when you can have industrial excellence. Get in touch with us now and identify the ideal mixing solution to your business and put your manufacturing to a new stage!
FAQs
Yes, the multi-shaft design is actually constructed to ensure high torque and power to achieve the movement and mixing of substances that are very thick and sticky.
Yes, it has a dedicated scraper arm, wherein the internal sides of the vessel are continually wiped to make sure that all the material is mixed.
The seals on our mixers can be made vacuum tight in order to eliminate any air bubbles in the product giving a thick and smooth final product.